Kozo K-27 Smokebox 16C

A 2 inch x 6 inch brass bar has been
chucked up in the lathe to start machining the smokestack. The first
boring operation is a 1.1 inch hole through the entire length. Next
will be three different inner taper to form the top of the stack which
flares out a bit. May 17, 2026.

The three internal tapers were
finished yesterday and today I worked on the external shape of the
stack. The next step will be to make an arbor to match the internal
taper of the stack so that the stack can be flipped around to finish
the bottom end. Note that the brass piece at the right end is a tapered
cone that is used support the stack with the live center. May 25, 2026.

The start of the smokestack base. July11, 2026.

This will be used as a fly cutter on
the lathe to cut the arc in the bottom of the smokestack base to match
the radius of the boiler. The knob on the bottom side is to adjust the
stick out of the cutter which will be held in place by the two screws
at the top. The left end will be held in the 4 jaw chuck with the right
end supported by a live center. July 12, 2026.

Saturday July 18 was spent coming up with the fixture to mount on the
lathe cross slide to hold the stack base for the cutting operation.
Here we see that the arc has been completed in the bottom of the stack
base. July 19, 2026.

The stack base is starting to look a
little more complete. Next will be the mounting holes and the 4 lugs
that hold the smokestack to the base. July 19, 2026.

Lots of filing and sanding to get the
shape correct on the sides that sit further down on the smokebox to
make the lower ring equal thickness on all sides. August 2, 2026.

Saturday was spent machining the
tapered arbor to allow the stack to be turned between centers. On
Sunday the diameter of the lower portion of the stack was reduced to
fit inside the smokestack base. August 8-9, 2026.

Next the smokestack base was added to the arbor and the profile was
completed between the lower part of the stack and the smokestack base.
August 9, 2026.